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PIPE AND TUBE BENDING METHODS

PIPE AND TUBE BENDING METHODS

1. Ram Style Bending:
Ram style bending is the simplest and cheapest method of bending pipe and tube.
The pipe or tube is restrained at two eternal points and the ram advances on the central axis and deforms the pipe.
The bent pipe or tube is prone to deformation on both the inside and outside curvature. The pipe or tube is often deformed into an oval shape depending on the wall thickness of the material.
This type of bending is suitable for bending electrical conduit and similar light gauge product.

Mandrel Bending:
Mandrel bending of pipe and tube is used where the bent pipe and tube are to have absolutely the least amount of deformation possible.
The pipe and tube is supported internally with a flexible mandrel support that bends with the pipe or tube, and ensures that the interior  is not deformed. The pipe or tube is drawn through a counter bending die onto fixed radius former die, and the hole process ensures the best possible bends.
Mandrel bending of pipe and tube is used in the manufacture of exhaust pipes, custom exhaust pipes, turbocharger exhaust and intake tubing, dairy tubing and process tubing, heat exchanger tubing, and all stainless and aluminum tubing where a non deformed diameter finish is critical.

2. Rotary Draw Bending:
This is the most commonly used style of bender for bending pipe and tube where maintaining a good finish and constant diameter is important
The pipe or tube is drawn through stationary counter- bending die onto fixed radius former die.
This method of bending pipe and tube is perfect for handrail, Ornamental iron work, Conduit Bending, Sand rail and kit car chassis, Stock car chassis, Drag car chassis, Roll cages, Trailer frame bending and many other types of pipe and tube bending.

Ring Roll Bending:
Ring roll Bending is used for bending pipe and tube to large Center Line Radius, i.e. to large circumferences.
Pipe and tube ring roll benders comprise 3 rolls on separate shafts that roll the pipe through the rolls while the top roller exerts downward pressure on the top roll to deform the pipe.
Ring Roll Pipe and Tube benders are available in 2 or 3 driven roll machines, with either manual adjustment or hydraulic adjustment of the top roll.
Roll bending is typically used for awning manufacture, drum rolls, frames for barbecues, and other round items with a large Center Line Radius.

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